MANOCOMB Pressure Switch Model IP65
Pressure Switch, Pressure Monitor, Pressure Limiter, Safety Pressure Limiter for Pressure, Vacuum and Differential Pressure
- Description
- Technical Data
- Dimensions
- Electrical Data
- Order-Codes
MANOCOMB® Pressure Switch Model IP65
• friction-free force-balance measuring system
• very high repeatability
• extraordinary long-term stability
• measuring ranges from -1... 0 bar up to 0 - 400 bar
• comfortable setpoint adjustment on calibrated scale
• optionally integrated pressure gauge
• approved as Pressure Monitor / Pressure Limiter
Description
The MANOCOMB®-IP65 is a precision pressure switch for measuring pressure, differential pressure and vacuum of gasous or liquid, also aggressive, chrystallizing and highly viscous media.
Operating Principal
The operation is based on force-balance - per change-over contact a metal bellow is available, which is opposed by a precison spring with an adjustable force.
Once the process pressure overcomes the set force the change-over is triggered.
The contact adjustment is done by removing the cover and turning the thumb wheel to the desired set point.
The set point adjustment can be comfortably read from the set point scale. No reference instrument is needed.
The measuring system, which actuates the switching contact works friction-free, resulting in minimal wear. No maintenance or spare parts are needed!
Integrated Pressure Gauge
The optionally integrated pressure gauge (class 1.0) visualizes the actual process pressure right next to the set point indicator.
Approvals (depending on configuration)
• SIL 2 and SIL 3 approval (IEC 61508 / 61511)
• PLd approval (ISO 13849)
• TÜV approval (VdTÜV Merkblatt Druck 100)
• Pressure Equipment Directive 97/23/EG
• Gas Appliances Directive 90/396/EWG
• GOST-R (Proof of Conformity with Russian quality standards and regulations)
Technical Data
| Switching Function | Description |
| 1K | 1x change-over contact |
| 1KA | 1x change-over contact, 1x integrated gauge |
| 2K | 2x change-over contact |
| 2KA | 2x change-over contact, 1x integrated gauge |
| 2KP | 2x change-over contact, seperate measuring systems |
| 2K2AP | 2x change-over contact, seperate measuring systems with 1x integrated gauge each |
| 1KPDi | 1x change-over contact, differential pressure |
| 1K2APDi | 1x change-over contact, differential pressure, 2x integrated gauge - 1x for + und - inlet |
| Technical Data | Standard | Option |
| Function | mechanical pressure switch; force-balance measuring systems with bellows sensor | |
| Life Cycle | at least 10 Mio switch cycles | |
| Low Pressure Ranges | 0 - 60 mbar; 0 - 100 mbar; 0 - 160 mbar; 0 - 250 mbar; 0 - 400 mbar; 0 - 600 mbar | |
| Pressure Ranges | 0 - 1 bar; 0 - 1,6 bar; 0 - 2,5 bar; 0 - 4 bar; 0 - 6 bar; 0 - 10 bar; 0 - 16 bar; 0 - 25 bar; 0 - 40 bar; 0 - 60 bar | |
| High Pressure Ranges | 0 - 100 bar; 0 - 160 bar; 0 - 250 bar; 0 - 400 bar | |
| Vacuum Ranges | -1…0 bar; -600...0 mbar; -400...0 mbar; -250...0 mbar; -160...0 mbar; -100...0 mbar; -60...0 mbar | |
| Over Pressure Safety | 1,5x FS | |
| Vacuum Safety | -1 bar | |
| Housing Material | enhanced plastics with transparent cover | |
| Wetted Parts Material | brass | Stainless Steel 1.4571 (AISI 316Ti) |
| Permissiable Media Temperature | -20...+80°C (+130°C in stainless steel version) | |
| Permissable Ambient Temperature | -20...+80°C | |
| Temperature Deviation | approx. 1% per 20°C | |
| Adjustment Temperature | 20°C | on request |
| Swicthing Contact | 1 or 2 switching contacts (SPDT) - for details see switching contacts overview | |
| Contact Adjustment Accuracy | < 1,0% FS | |
| Switching Differential (Hysteresis) | see switching contacts overview | |
| Repeatability | < 0,5% FS | |
| Accuracy of integrated Gauge | Class 1.0 (available for pressure range -1...0 bar / 0 - 1 bar...0 - 250 bar | |
| Process Connection | 1/4“ BSP male (EN837) | 1/2“ BSP male (EN 837); others on request |
| Electrical Connection | M20 cable gland; terminal blocks inside housing for cable 2,5mm² | ISO 4400 plug; Harting HAN7D/8U plug |
| Weight | approx. 1.5 kg (depending on switching function) | |
| Protection | IP65 | |
| Other Options | ||
| Scales in different units (e.g. MPa, kPa, psi, etc.); Dual Scale; Customer specific Scales; silicone free version; version for O2 service | ||
Dimensions
Standard Version (1K,1KA, 2K, 2KA)
Standard Version (2KP, 2K2AP, 1KPDi, 1K2APDi)
with ISO 4400 (DIN 43650) plug
process connection 1/2“ BSP male and Harting plug
Electrical Data
Category AC-12 / DC-12
Switching Capacity
max. permissible continuous current Imax [A] with ohmic load
| Type | 24V | 48V | 110V | 240V | SD1 | |
| Standard | A (AC) | 5 | 5 | 5 | 5 | < 1,0 % |
| A (DC) | 1 | 0,5 | - | - | ||
| MG2 | A (AC) | 1 | 1 | 1 | - | < 1,5 % |
| A (DC) | 1 | 0,5 | 0,2 | - | ||
| MH | A (AC) | 5 | 5 | 5 | 5 | < 1,5 % |
| A (DC) | 1 | 0,5 | - | - | ||
| CS | A (AC) | 5 | 5 | 5 | 5 | < 2,0 % |
| A (DC) | 5 | 2 | 0,4 | 0,2 | ||
| CH | A (AC) | 12 | 12 | 10 | 10 | < 2,0 % |
| A (DC) | 10 | 2 | 0,4 | 0,2 | ||
| CZ3 | A (AC) | 5 | 5 | 5 | 5 | < 2,0 % |
| A (DC) | 5 | 2 | 0,4 | 0,2 | ||
1 typical switching differential (hysteresis) from 1 - 250 bar; Deviation in % of FS
2 micro switch with gold-plated contacts
3 micro switch with forced circuit opening
Order Codes
most common options
| Order Codes | M | 0 | x | x | x | x | - | x | (x) | - | x | x | x | |
| Approvals | Standard | 0 | ||||||||||||
| DGR, TÜV, SIL, DVGW, GOST | 1 | |||||||||||||
| Switching Function | 1K | 0 | ||||||||||||
| 1KA | 1 | |||||||||||||
| 2K | 2 | |||||||||||||
| 2KA | 3 | |||||||||||||
| 2KP | 4 | |||||||||||||
| 2K2AP | 5 | |||||||||||||
| 1KPDi | 7 | |||||||||||||
| 1K2APDi | 8 | |||||||||||||
| Material | brass | 1 | ||||||||||||
| Stainless Steel 1.4571 (AISI 316Ti) | 2 | |||||||||||||
| Switching Contact | Standard | A | ||||||||||||
| MG | B | |||||||||||||
| MH | C | |||||||||||||
| CS | H | |||||||||||||
| CH | G | |||||||||||||
| I-N | J | |||||||||||||
| I-SN | K | |||||||||||||
| I-S1N | W | |||||||||||||
| Pressure Range | -1...0 bar | 006 | ||||||||||||
| -60...0 mbar | 000 | |||||||||||||
| 0 - 60 mbar | 010 | |||||||||||||
| 0 - 100 mbar | 011 | |||||||||||||
| 0 - 160 mbar | 012 | |||||||||||||
| 0 - 250 mbar | 013 | |||||||||||||
| 0 - 400 mbar | 014 | |||||||||||||
| 0 - 600 mbar | 015 | |||||||||||||
| 0 - 1 bar | 020 | |||||||||||||
| 0 - 1,6 bar | 022 | |||||||||||||
| 0 - 2,5 bar | 023 | |||||||||||||
| 0 - 4 bar | 024 | |||||||||||||
| 0 - 6 bar | 025 | |||||||||||||
| 0 - 10 bar | 026 | |||||||||||||
| 0 - 16 bar | 027 | |||||||||||||
| 0 - 25 bar | 028 | |||||||||||||
| 0 - 40 bar | 029 | |||||||||||||
| 0 - 60 bar | 030 | |||||||||||||
| 0 - 100 bar | 031 | |||||||||||||
| 0 - 160 bar | 032 | |||||||||||||
| 0 - 250 bar | 033 | |||||||||||||
| 0 - 400 bar | 035 | |||||||||||||
| 2. Pressure Range | differential pressure range or 2. pressure range on switching function 2K(2A)P; codes as above; leave empty on other models | |||||||||||||
| Process Connection | G 1/4 B, brass | A | ||||||||||||
| G 1/4 B, Stainless Steel 1.4571 (AISI 316Ti) | B | |||||||||||||
| G 1/2 B, brass | C | |||||||||||||
| G 1/2 B, Stainless Steel 1.4571 (AISI 316Ti) | D | |||||||||||||
| Electr. Connection | M20 cable gland; terminal blocks | A | ||||||||||||
| ISO 4400 plug | B | |||||||||||||
| Harting HAN7D plug | X | |||||||||||||
| Harting HAN8U plug | Z | |||||||||||||
| Further Options | no further options | O | ||||||||||||
| cleaned for O2 service | A | |||||||||||||
| cover lead-sealable | W | |||||||||||||
| 47 kOhm resitor | AL | |||||||||||||