MANOCOMB Pressure Switch Model IP65/CV

Pressure Switch, Pressure Monitor, Pressure Limiter, Safety Pressure Limiter for Pressure, Vacuum and Differential Pressure
with internal switch interlock and manual reset

  • Description
  • Technical Data
  • Dimensions
  • Electrical Data
  • Order-Codes

MANOCOMB® Pressure Switch Model IP65/CV

• friction-free force-balance measuring system
• very high repeatability
• extraordinary long-term stability
• measuring ranges from -1... 0 bar up to 0 - 400 bar
• comfortable setpoint adjustment on calibrated scale
• optionally integrated pressure gauge
• approved as Pressure Monitor / Pressure Limiter
• internal interlock of switch state
• for LOW or HIGH pressure or combined
• manual reset or tool reset or combined

Description
The MANOCOMB®-IP65 is a precision pressure switch for measuring pressure, differential pressure and vacuum of gasous or liquid, also aggressive, chrystallizing and highly viscous media.

Operating Principal
The operation is based on force-balance - per change-over contact a metal bellow is available, which is opposed by a precison spring with an adjustable force.
Once the process pressure overcomes the set force the change-over is triggered.
The contact adjustment is done by removing the cover and turning the thumb wheel to the desired set point.
The set point adjustment can be comfortably read from the set point scale. No reference instrument is needed.
The measuring system, which actuates the switching contact works friction-free, resulting in minimal wear. No maintenance or spare parts are needed!

Integrated Pressure Gauge
The optionally integrated pressure gauge (class 1.0) visualizes the actual process pressure right next to the set point indicator.

Approvals (depending on configuration)
• SIL 2 and SIL 3 approval (IEC 61508 / 61511)
• PLd approval (ISO 13849)
• TÜV approval (VdTÜV Merkblatt Druck 100)
• Pressure Equipment Directive 97/23/EG
• Gas Appliances Directive 90/396/EWG
• GOST-R (Proof of Conformity with Russian quality standards and regulations)

Technical Data

Switching Function Description
1K 1x change-over contact
1KA 1x change-over contact, 1x integrated gauge
2K 2x change-over contact
2KA 2x change-over contact, 1x integrated gauge
2KP 2x change-over contact, seperate measuring systems
2K2AP 2x change-over contact, seperate measuring systems with 1x integrated gauge each
1KPDi 1x change-over contact, differential pressure
1K2APDi 1x change-over contact, differential pressure, 2x integrated gauge - 1x for + und - inlet

 

Technical Data Standard Option
Function mechanical pressure switch; force-balance measuring systems with bellows sensor
Life Cycle at least 10 Mio switch cycles
Pressure Ranges 0 - 1 bar; 0 - 1,6 bar; 0 - 2,5 bar; 0 - 4 bar; 0 - 6 bar; 0 - 10 bar; 0 - 16 bar; 0 - 25 bar; 0 - 40 bar; 0 - 60 bar
High Pressure Ranges 0 - 100 bar; 0 - 160 bar; 0 - 250 bar; 0 - 400 bar
Vacuum Ranges -1…0 bar
Over Pressure Safety 1,5x FS
Vacuum Safety -1 bar
Housing Material enhanced plastics with transparent cover
Wetted Parts Material brass Stainless Steel 1.4571 (AISI 316Ti)
Permissiable Media Temperature -20...+80°C (+130°C in stainless steel version)
Permissable Ambient Temperature -20...+80°C
Temperature Deviation approx. 1% per 20°C
Adjustment Temperature 20°C on request
Swicthing Contact 1 or 2 switching contacts for rising (HIGH) or falling (LOW) pressure or combined LOW and HIGH with internal interlock of switch state and manual reset and/or tool reset
Contact Adjustment Accuracy < 1,0% FS
Switching Differential (Hysteresis) manual reset (pressure difference required for reset approx. 2% FS)
Repeatability manual reset
Accuracy of integrated Gauge Class 1.0 (available for pressure range -1...0 bar / 0 - 1 bar...0 - 250 bar
Process Connection 1/4“ BSP male (EN837) 1/2“ BSP male (EN 837); others on request
Electrical Connection M20 cable gland; terminal blocks inside housing for cable 2,5mm² ISO 4400 plug; Harting HAN7D/8U plug
Weight approx. 1.5 kg (depending on switching function)
Protection IP65
Other Options
Scales in different units (e.g. MPa, kPa, psi, etc.); Dual Scale; Customer specific Scales; silicone free version; version for O2 service

Dimensions

Standard Version (1K,1KA, 2K, 2KA)
Standard Version (1K,1KA, 2K, 2KA)

Electrical Data

Category AC-12 / DC-12

Switching Capacity

max. permissible continuous current Imax [A] with ohmic load

Type 24V 48V 110V 240V
CV A (AC) 5 5 5 5
A (DC) 5 2 0,4 0,2

 

Order Codes

most common options

Order Code M 0 V x x x - x (x) - x x x
  DGR, TÜV, SIL, DVGW, GOST V                    
Switching Function 1K 0
1KA 1
2K 2
2KA 3
2KP 4
2K2AP 5
1KPDi 7
1K2APDi 8
Material brass 1
Stainless Steel 1.4571 (AISI 316Ti) 2
manual reset HIGH pressure with internal interlock A
LOW pressure with internal interlock B
1x HIGH and 1x LOW pressure with internal interlock (2K versions) C
tool reset HIGH pressure with internal interlock D
LOW pressure with internal interlock E
1x HIGH and 1x LOW pressure with internal interlock (2K versions) F
combined reset 1x HIGH pressure with internal interlock and manual reset G
1x HIGH pressure with internal interlock and tool reset (2K version)
1x LOW pressure with internal interlock and manual reset H
1x LOW pressure with internal interlock and tool reset (2K version)
1x HIGH pressure with internal interlock and manual reset I
1x LOW pressure with internal interlock and tool reset (2K version)
1x HIGH pressure with internal interlock and tool reset J
1x LOW pressure with internal interlock and manual reset (2K version)
Pressure Range -1...0 bar 006
0 - 1 bar 020
0 - 1,6 bar 022
0 - 2,5 bar 023
0 - 4 bar 024
0 - 6 bar 025
0 - 10 bar 026
0 - 16 bar 027
0 - 25 bar 028
0 - 40 bar 029
0 - 60 bar 030
0 - 100 bar 031
0 - 160 bar 032
0 - 250 bar 033
0 - 400 bar 035
2. Pressure Range stating differential pressure range or 2. pressure range on switching function 2K(2A)P codes as above; leave empty on other models  
Process Connection G 1/4 B, brass A
G 1/4 B, Stainless Steel 1.4571 (AISI 316Ti) B
G 1/2 B, brass C
G 1/2 B, Stainless Steel 1.4571 (AISI 316Ti) D
Electr. Connection M20 cable gland; terminal blocks A
ISO 4400 plug B
Harting HAN7D plug X
Harting HAN8U plug Z
Further Options no further options O
cleaned for O2 service A
cover lead-sealable W
47 kOhm resitor AL